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PS9 Nitrogen Purifier with Methane removal




The MegaTorr® Series Nitrogen Purifiers are enhanced, optimized designs providing sub-ppb performance in small footprints. SAES Pure Gas has drawn on years of experience in Ultra High Purity (UHP) piping design, advanced process material analysis and state of the art integrated control systems to develop this new family of purifiers to meet the needs of low capital cost, high reliability and high performance. The PS9 series uses dual catalytic and adsorption processes designed specifically to provide ultra-high purity gas for semiconductor applications. Outlet impurity levels for CH4, CO, CO2, H2, H2O and O2 are reduced to below parts per billion (ppb) levels.

Hydrocarbons (CH4), CO and H2 eact at elevated temperatures with O2 or CDA in the oxidizing catalyst vessel to form CO2 and H2O which, along with O2, are then removed in the ambient temperature adsorber vessels. Adsorber vessels alternate between purify and regeneration modes, providing continuous purification. Adsorber regeneration is accomplished by backflushing with a mixture of purified process gas and low concentration hydrogen at an elevated temperature.

The PS9 platform can be manufactured to flow rates from 15 Nm3/hr. to 3,000 Nm3/hr.


FEATURES


STANDARD FEATURES
  • Automated Microprocessor Controller
  • HMI (Human Machine Interface)
  • System Alarms
  • Gas to Gas Heat Exchanger
  • Electric Gas Preheaters
  • Closed-Loop Temperature Controls
  • All Metal Cabinet with Doors
  • Hydrogen Blending Station


CUSTOMER INTERFACE CONNECTIONS
  • Alarm Relay - fail safe relay contacts allow remote detection of alarm condition.
  • Remote Contact Shutdown - allows remote shutdown of the purifier.


OPTIONAL EQUIPMENT
  • Inlet & Outlet Isolation Valves
  • Mass flow meter with 4-20mA Output
  • Inlet & Outlet Pressure Transducers
  • Instrument Air Management System
  • Cooling Water Management System
  • Water Cooled Heat Exchanger
  • High Temperature Hardware Interlock
  • Over Pressurization Safety Relief System
  • Auto or Manual Bypass
  • Particle Filter
  • Separate Control Power
  • MODBUS Data Communication Port


PS9 Performance

Gas Purified Impurities Removed Outlet Performance
N2 H2O, O2, CO, CO2, H2, CH4 < 1 ppb
Note: Purifiers are gas specific and should only be used for the gas indicated


PS9 Specifications

 Model Maximum Flow (Nm3/hr) Average Power Consumption (kW) Maximum Pressure Drop (bar) Cooling Water (lpm) Dimensions (cm) Weight (kg)
H W D
 PS9-MGT15-N  15  1  0.7 n/a 193 89 84 600
 PS9-MGT30-N  30 1.5  0.7 n/a 193 89 84 600
 PS9-MGT60-N  60  2.7  0.7 19 193 132 135 600
 PS9-MGT100-N 100 4.7 0.7 19 193 132 135 1700
 PS9-MGT200-N 200 7.4 0.7 38 193 132 135 1700
 PS9-MGT300-N 300 15 1 42 239 194 239 3825
 PS9-MGT400-N 400 25 1 53 237 237 191 3825
 PS9-MGT500-N 500 30 1 65 237 237 191 3850
 PS9-MGT600-N 600 35 1 76 237 237 191 3850
 PS9-MGT700-N 700 35 1 84 237 237 191 3850
 PS9-MGT800-N 800 40 1 76 259 247 310 6804
 PS9-MGT1000-N 1000 50 1 76 266 253 315 6800
 PS9-MGT1200-N 1200 60 1 76 259 247 310 6804
 PS9-MGT1500-N 1500 75 1 76 266 253 315 7711
 PS9-MGT2000-N 2000 110 1 170 274 254 411 8500
 PS9-MGT2500-N 2500 125 1 170 274 254 411 8000
 PS9-MGT3000-N 3000 140 1 170 274 254 411 8700


Pictures (click to enlarge)

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